Thursday, July 25, 2019

Cold Rolling Mill

cold rolling mill


Hani Tech can be your preferred supplier for Cold Rolling Mills starting from planning, engineering, implementation and modernization of your plant.
With most modern infrastructure and more than 100 man-years of process knowledge, Hani Tech is offering efficient & modern Cold Rolling Mills that produce ultra-thin gauges at tightest tolerance with high productivity and advanced features.
As specialists Cold Rolling Mills in the field, Hani Tech are invited to resolve the issues in existing mills. We have successfully revamped old mills for quality, quantity and equipment uptime enhancement.

Cold rolling mill
Cold Rolling Mill
MILL TYPES OFFERED FOR FERROUS & NON-FERROUS PRODUCTS:
  • Single & Twin stand 4/6 HI Reversing Mills
  • Skin Pass Mills
Our setups have the highest range of tolerances for strips productions. Our designs are operator-friendly and versatile in operations. Everything is designed to directly benefit you. And there’s a wide range to choose from:
  • 100 to 1400 mm strip widths
  • 180 to 1200 mm mill speeds
  • Up to 0.10 mm output thickness
  • Up to 250,000 tons per annum production capacity

WE PROVIDE THESE MILLS:


Cold Rolling Mill
Cold Rolling Mill


We have worked on countless projects all over the world. We have got mechanical, electrical, automation, and hydraulics departments, all under one roof. This gives us an advantage of finishing our projects on time.
We have a team of highly trained engineers ready to support you round the clock. We are acknowledged for the best after-sales services in the industry. 
Our services include:
  • Induction and synchronous motors and drives
  • Production and project management
  • Life cycle services
  • Optimization and consultation
  • In-house tests
  • Erection supervision and commissioning
Our erection supervision and commissioning team is highly trained and have huge amounts of experience. We assist customers at every step of the process.
With Hani Tech, high levels of productivity and cost-efficiency are guaranteed. We have a customer-centric company culture. Everything we do, we do with giving preference to you, our valuable client.
For more information about cold rolling mills, contact stella@hanrm.com.

Monday, July 22, 2019

How to Install Cardan Shaft?

 

Cardan Shaft
Cardan Shaft



How to Install Cardan Shaft?


1, When installing the cardan shaft, should check the product type on the specification model, and clear the flanges of cardan shaft .

2, For the cardan shaft with length compensation, should check the two ends of the forkhead phase, not at the same time, should be corrected by changing the position of the spline teeth.

3, When install, must not hammer the joint bearing.

4. Flange connecting bolts can only be worn from the flange end of the joint, the NUT is screwed by the flange side of the cardan shaft, and if the space of the joint is restricted, the double head bolts can be selected (except for special requirements).

5, Flange connection should use 10.9 class high-strength bolts and 10 high strength nut, twist the nut before the thread part of the bolt and daub a little grease.

6, Bolts, nuts need to have reliable measures to prevent loose.

7, When install should pay more attention to prevent the internal spline slips off.

8, In the possible cause of the operation of the cardan shaft caused by the damage of the site to add a universal shaft protective cover.


Hani Tech is a Hot Rolling Mill manufacturing company working mainly in the area of the bar and wire rod mills, high-speed wire rod mills, high-speed rebar rolling mills, TMT rolling mills, flying shear, cold strip rolling mill, reheating furnace, induction furnace, intermediate frequency furnace, electric arc furnace, ladle refining furnace, blast furnace, continuous casting machine. 

We can supply designing, manufacturing, installation, and commissioning for your requirements about rolling mill plant with a “turn-key” service.  

Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z. 


Please contact stella@hanrm.com for a quotation.
And free send inquiry to us.
Whatsapp/Wechat:+8615877652925


drive shaft

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Thursday, July 18, 2019

Why Does the Rolling Opportunity Fail to Roll?


Rolling Mill




Why does the rolling opportunity fail to roll?



In fact, the leakage of the rolling mill is quite common in the production process, which will have a serious impact on the normal rolling industry of enterprises. So, do you have a serious understanding of the factors of this kind of failure and the relevant solutions?


The basic conditions and factors of rolling mill leakage are the same. When the rolling mill is running, the rolled piece will certainly have a certain impact on the roll, which will lead to vibration and spring. In such cases, the rolled piece will pass through the mill directly and avoid contact with the rolls, which will lead to the leakage of rolling.


If this situation is persistent, then it is necessary to stop the rolling mill for maintenance and adjust the guide of the rolling mill. After research, it is concluded that if the rolling guide or closed mill is selected, this kind of failure can be effectively solved, and the effect is very good. If conditions permit, you can try it.


Rolling Mill


Hani Tech is a Hot Rolling Mill manufacturing company working mainly in the area of the bar and wire rod mills, high-speed wire rod mills, high-speed rebar rolling mills, TMT rolling mills, flying shear, cold strip rolling mill, reheating furnace, induction furnace, intermediate frequency furnace, electric arc furnace, ladle refining furnace, blast furnace, continuous casting machine. We can supply designing, manufacturing, installation, and commissioning for your requirements about rolling mill plant with a “turn-key” service.  Hani is the one-stop supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z. http://www.hanrm.com

If you are interesting, Pls contact me:
E-mail: Stella@hanrm.com 
Whatsapp/Wechat:+8615877652925
Website: https://www.hanrm.com









Friday, July 12, 2019

HOT ROLLING MILL PROJECT




HOT ROLLING MILL PROJECT


2. Production wire rod mill line Summarize

  1) Annual Capacity: Around 30,000tons wire rod mill
  2) Raw material: 100*100*3000mm billet 
  3) Finished products: wire rod ¢5.5--¢12
  4) Steel-types of rollingLow carbon alloy steel, stainless steel, plain  carbon steel

2. Power consumption of total loads for the equipment

     Around 2650kw Approximately

3. Total price for the Turn Key ( Including Furnace, motor, etc. )

      
4. Design process: 

   The Billets feeding into the reheating furnace, and come to the rolling mill, through 3hi rolling mill to 2hi rolling mill, after 22 passes, and become finished products wire rod.

5. All equipment list from Manufacturing Area

1).  Φ350 Rough rolling mill, 3-hi
Scope of supply
Item
Quantity
Note
Φ1800mm flying wheel
1 set
cast steel
Reducer 1pcs
1pcs
cast steel (herringbone tooth)
Three axle box A=350mm
1pcs
cast steel
Cardan joint
3pcs
cast steel
Rack  A=350mm
1set
cast steel
Mill roll
3pcs
70MO2Mn
Bearing pedestal
6set
cast steel
630KW-8 Motor
1pcs
630kw



2). Φ280 Rough rolling mill, 3-hi
Item
Quantity
Note
Motor
1set
540KW
Reducer 1pcs
1set
cast steel (herringbone tooth)
Three axle box A=350mm
1pcs
cast steel
Cardan joint
3pcs
cast steel
Rack  A=280mm3-hi
2set
cast steel
Rack  A=280mm2-hi
1set
cast steel
Mill roll
8pcs
70MO2Mn
Bearing pedestal
16sets  
cast steel

Item
Quantity
Note
Motor
1pcs
280KW
Reducer
1pcs
ZD60
Composite reducer
1pcs

Herringbone tooth 2-axle box
2pcs
A=250
Rack
6pcs
A=250
Cardan joint
12pcs
SWP235type
Mill roll
12pcs
Nodular cast iron
Bearing pedestal
24set


3).  Φ250 one-drive-two rolling mill, 1 set    (K6--K5)              
    
4).  Φ250 one-drive-two rolling mill, 1 set    (K4--K3)  
Item
Quantity
Note
Motor
1pcs
280KW
Reducer
1pcs
ZD60
Composite reducer
1pcs

Herringbone tooth 2-axle box
2pcs
A=250
Rack
6pcs
A=250
Cardan joint
12pcs
SWP235type
Mill roll
12pcs
Nodular cast iron
Bearing pedestal
24set


5).  Φ250 one-drive-two rolling mill, 1 set   (K2--K1)                  
Scope of supply
Item
Quantity
Note
Motor
1pcs
320KW
Reducer
1pcs
ZD60
Composite reducer
1pcs

Herringbone tooth 2-axle box
2pcs
A=250
Rack
6pcs
A=250
Cardan joint
12pcs
SWP235type
Mill roll
12pcs
Nodular cast iron
Bearing pedestal
24set



6. Other equipment

Item
Quantity
Note
Reheating furnace
1set
22m*3.5m
Pushing device
1pcs

form a complete set
Discharge machine
1pcs
Runout roller table
1set
Scattered cold roller
1set
40m
Head cutting shear
1pcs



Form
 A
 complete set
Tail cutting shear
1pcs
Pinch roll
2pcs
Winding machine
1set
Before the roller billet
1set
Lift roller
3set
Transportation Roller
3set
The connection roller
1set

7. Wire Rod Mill Layout:






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