What is Walking Beam Cooling Bed?

What is Walking Beam Cooling Bed?

Walking Beam Cooling Bed Introduction: 

(1) The Usage of Walking Beam Cooling Bed: Arranged behind the rolling mill for cooling of finished steel and bar products. Cooling finished product specifications Φ10 ~ 40mm rebar, Φ10 ~ 50mm round steel. The steel grade is plain carbon steel, excellent carbon steel, and low alloy steel. The speed of the large finished product is 16m/s and the annual production capacity is 600,000 tons.

(2) The rolling mill cooling bed type is the walking beam type of the rack. The effective size of the bed is 96000×9500mm. The large length of the steel is 90m, the pitch of the tooth is 100mm, the thickness of the rack is 18mm, the spacing of the static rack is 300/600mm, and the distance between the racks is 300/. 600mm.

(3) Walking beam cooling bed input roller: roller diameter Φ188mm, roller length 190mm, roller distance 1200mm, inclination angle 12°, drive type single machine drive, variable frequency speed regulation, irreversible, roller line speed 4.5~20m/s(max), motor YVPG100L2-4 , 2.2KW, 1500rpm, each motor with axial flow fan 125FZY2-S, 25W, 220V, 50HZ, the number of 115; 6 free rolls.

(4) Walking beam cooling bed dial-in mechanism: the width of the dial-in block is 150mm, the length of the dial-in block is 138m, the angle between the dial-in block and the horizontal is 35°, the angle between the dial-in block and the vertical is 12°, and the speed of the dial-in block is 0.15~0.3m/s. The dial-in block is lifted and hydraulic cylinder Φ63/Φ45x90. Pneumatic gear cylinder QGAIIΦ80×20-MP4, 1; compressed air working pressure 0.4~0.6Mpa, cycle 4s~12s.

(5) Walking beam cooling bed surface drive: main motor Z4-280-21, 132kW, speed 750/1600rpm, 2 sets; photoelectric encoder LAKESHORE, 2; reducer A=508mm, I=41, 4 sets; eccentric wheel eccentricity 50mm. The rack moves once the steel stroke by 100mm.

(6) Alignment roller path: roller diameter Φ225/165mm, roller length 810mm, effective number of teeth 6, roller surface speed V=1.1m/s, roller spacing 1200mm; reducer BWD1.5-18-11, I=11 , motor Y90L-4, 1.5KW, 1400rpm, the number is 45; the number of free rollers is 18.

(7) Chain type steel transfer machine: Transfer steel specifications ф12 ~ ф50mm. The length of the steel is 90m, the width of the chain transfer machine is 1500mm, the chain spacing is 1200mm, the chain speed is 0.2m/s, the stepping distance is 20~70mm, the transmission motor is YTSP160M-4, 11KW, 1500rpm, AC380V, 2 sets. The center distance of the reducer is 349mm, the transmission ratio is I=1:75, and the number is 2.

(8) Transport trolley: the width of the trolley is 1000mm, the lifting time of the trolley is 1~2s, the round-trip speed of the trolley is ~0.5m/s, the transmission motor: YTSP132S-4, 5.5KW, 1500rpm, AC380V, 2 sets, reducer: A=349mm, I = 1:45, 2 sets. The trolley is lifted and used with a hydraulic cylinder.

(9) Output roller path: roll diameter: Φ188 mm, roll length: 1000 mm, roll distance: 1200 mm, roll line speed: 2 m/s, number of rolls 86, 6 free rolls. Roller motor: YGb112L2-4, 1.5KW, 1450rpm, AC380V, 80 units, reversible.

Since 1989 Hani Tech has been always involved in design, engineering, manufacturing and installation of complete hot rolling mill plant for long products (re-bars, SBQ bars, wire rod, small and medium sections), as well as revamping and upgrading of existing plants. 

Hani Tech is the one-stop manufacturer & supplier able to design, manufacture, install and commission your hot rolling mill plant from A to Z.

Please contact stella@hanrm.com for a quotation.
And free send inquiry to us.
Email: stella@hanrm.com   stellarollingmill@gmail.com
Whatsapp/Wechat:+8615877652925

Walking Beam Cooling Bed

The walking beam cooling bed and continuous casting billet turnover cold bed series products are mainly applicable to bar, profile and billet production lines in iron and steel smelting industry. The step-by-step cold bed can meet the annual production capacity of 100-1 million tons.

The walking beam cooling bed consists of four parts, i.e. feeding system, body of the cold bed, leveling device and feeding device. The feeding system uses cylindrical roller bed to be tilted and positioned. Frequency converter roller bed motor drives independently. The feeding on roller bed is braked by a single skirt. The feeding mechanism includes curved plate type, pinch roll belt trough type and brake apron type. Brake apron lifting includes hydraulic, mechanical and other structural forms. The cold bed is step-by-step. Input roller is controlled by frequency conversion or driven directly by AC, while output roller is driven by AC.

Walking beam cooling bed is the working table for effective cooling of rolled products (threaded steel, round steel, steel pipe, etc.) in metallurgical rolling steel industry.

Classification:

 The walking beam cooling bed mainly include pull-tooth type, rack step type, pawl type, chain type and roller type.

Composition: 

The walking beam cooling bed consists of mechanical transmission system, water cooling system, working table of the cold bed, fixing support, etc.

Working principle: 

The rolled products are conveyed into the cold bed through the roller track, and then the work pieces arranged on the cold bed are moved to the top of the cold bed step by step by step by rack pulling the teeth. The cooling effect of the work pieces is achieved.

Main application: 

The walking beam cooling bed equipment is mainly used for slow natural cooling of rolled steel plate on-line. On the profile production line, the cold bed also has the function of pre-bending the profile to prevent irregular bending of the profile due to unequal quality everywhere during the natural cooling process.

Application field: 

Walking beam cooling bed is mainly used in iron and steel industry, metallurgical industry, etc.

Environment and Conditions for Equipment Use: 

Ambient Temperature: -20-+40 C

Working environment: not suitable for flammable and explosive

Altitude: +108 M

Please contact stella@hanrm.com for a quotation.
And free send inquiry to us.
Email: stella@hanrm.com   stellarollingmill@gmail.com
Whatsapp/Wechat:+8615877652925

Advantages of Hot Rolling Mill

Advantages of Hot Rolling Mills

According to the hot rolling mill manufacturer, the rolling mill is indispensable equipment in modern metal rolling, and we can use two different methods. For example, you can choose hot rolling or cold rolling. Obviously, the two methods are relative.

In fact, what we mean by hot rolling is mainly a process in which rolling is completed above the recrystallization temperature. Roll mill professional manufacturers believe that the use of hot rolling can enjoy some benefits, then, do you know the main advantages of which? Let's take a look at the main content of this aspect.

The mill manufacturer explained that the advantages of the hot rolling mill can be summarized into three aspects. First, the use of hot rolling can significantly reduce energy consumption and reduce costs. In addition, high-metal plasticity can be exerted during hot rolling, and the deformation resistance generated is small, and the metal can be effectively prevented from being severely deformed.

According to the rolling mill manufacturer, the second advantage of using hot rolling is that it can properly improve the processing performance of metals and alloy materials. That is to say, it can crush larger crystal grains and reduce the occurrence of cracks, which is equivalent to reducing defects in the casting process and improving the processing properties of the alloy.

The last advantage is that the hot rolling process is more conducive to continuous and automated. The rolling mill professional manufacturer explained that in this process, we generally use large ingots to reduce the amount of rolling, so it can also improve the efficiency of the work while creating favorable conditions for increasing the rolling speed.

The above is the main advantage of the use of hot rolling by the rolling mill professional manufacturers. I believe that everyone has a clear understanding of this content.

Purchasing Rolling Mill Equipment Quality Priority

Priority Should be Given to Quality When Purchasing Rolling Mill Equipment

Such important processing equipment as rolling mill must be carefully considered when purchasing. Of course, many users will pay more attention to the price first, but also need to consider the quality of the equipment as much as possible.If conditions permit, it is best to visit the rolling mill manufacturer for consideration, so as to see the manufacturing technology of the equipment manufacturer, and also to ensure that the equipment purchased can be put into use after installation.

In fact, when selecting and purchasing rolling mills, the quality and performance of the equipment should be considered first. Because of the quality is not guaranteed, there may be a lot of unnecessary troubles in the later use period, and even may lead to unusable, so we need to give priority to the quality of products, and then choose.

At the same time, the selected new mill also needs to comply with the relevant requirements when it is installed. There are many differences between different rolling mills, so it is necessary to carefully read the instructions for the use and installation of the equipment when installing.Especially when the electronic control system is installed, special attention should be paid to it. Because of the long process layout of rolling line, the requirements of the mutual elevation difference and centerline between the equipment are stricter.

In addition, in the installation operation, it is necessary to select the appropriate installation location. If equipment on rolling line is installed on soft ground, the uneven settlement and displacement of equipments need to be taken into account. This is also the reason why the equipments need to bury the settlement observation points on the basis of central benchmark, datum point, and rolling mill before installation, and make regular measurements. Only when the settlement and displacement become stable can the equipment be adjusted accurately.

In addition, in the work of rolling mill, due to the heavy load, special attention should be paid to the selection of suitable roller bearings. Usually, the mechanical properties of hot rolling mills are better than those of rolling mills, and the properties of steel products are naturally better.